DCS-50 Fully Automatic Bagging & Palletizing Machine | Automatic Weighing and Filling System

The DCS-50 Fully Automatic Bagging Machine is a high-efficiency, integrated solution for automatic weighing, bagging, sealing, and palletizing of powders and granular materials. Designed for industrial-scale operations, this system delivers precise dosing, high-speed packaging, and automated palletizing, making it ideal for industries such as fertilizers, chemicals, food, building materials, pigments, and minerals.

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System Overview

The automated packaging line combines multiple advanced components to achieve fully automated bagging and palletizing:

• Automatic Bag Feeding System – Stores and delivers empty bags continuously.

• Automatic Weighing & Filling System – Accurately measures and fills powder or granules into bags.

• Automatic Sewing/Sealing Machine – Ensures airtight, leakproof bag closures.

• Conveyors & Bag Reversing Mechanism – Smoothly transfers bags between processes.

• Weight Re-Checker & Metal Detector – Verifies bag weight and ensures product safety.

• Pressing & Shaping Machine – Compacts and shapes bags for uniform stacking.

• Inkjet Printer – Prints batch codes or product information on bags.

• Industrial Robot & Automatic Pallet Library – Automates stacking and storage of filled bags.

• PLC Control System – Integrates all operations for high-speed, continuous automation.

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Características técnicas

1. Compatible with paper bags, woven bags, plastic bags, and other packaging materials.

2. Bag weight range: 10–50kg depending on the application.

3. Capacity: 200–1000 bags/hour for high-speed production.

4. Automatic bag feeding system supports continuous operation with minimal downtime.

5. Each unit has control and safety devices for stable and reliable operation.

6. Powered by SEW motor drive for enhanced efficiency and performance.

7. Recommended pairing with KS series heat sealing machine for perfect bag sealing.

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Workflow of Automatic Bagging Machine

1. Automatic Bag Feeder: Two trays store up to 200 empty bags; the system automatically switches trays for continuous operation.

2. Empty Bag Extraction: Bags are removed from the feeder and positioned for opening.

3. Bag Opening: Vacuum suction opens the bag mouth for filling.

4. Bag Feeding Device: Clamps the bag and inserts the filling spout.

5. Transition Hopper: Guides material from weighing to bagging.

6. Bag Bottom Tapping Device: Ensures even material distribution inside the bag.

7. Horizontal Bag Movement & Clamping: Transfers the bag to the sealing station.

8. Vertical Bag Conveyor: Moves filled bags downstream at a constant speed; adjustable height for different bag sizes.

9. Transition Conveyor: Connects seamlessly with downstream equipment like sealing, labeling, or palletizing systems.

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Aplicaciones

• Fertilizer packaging for agricultural distribution and storage

• Chemicals, food powders, and granular products

• Building materials, pigments, and minerals

• Open-mouth and valve-port bags, including woven, PE, paper-plastic, and all-plastic packaging

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Beneficios

• High packaging accuracy and reduced material waste

• Dust-free operation for a cleaner workplace

• Fully automated from bag feeding to palletizing

• Customizable palletizing options: up to 8 layers/stack, 5 bags/layer, or per customer requirement

• Supports pallet library storage of ≥10 pallets

Parámetros técnicos

Número de serie	Modelo		DCS-50
1	Capacidad máxima de envasado		600 bolsas/hora (según el material)
2	estilo de relleno		1 pelo/1 bolsa de relleno
3	Materiales de embalaje		Grano
4	Peso de llenado		10-20Kg/saco
5	Material de la bolsa de embalaje		Paper bag Bolsa de plástico (espesor de la película 0,18-0,25 mm)
6	Tamaño de la bolsa de embalaje	largo(mm)	580～640
		ancho(mm)	300～420
		Anchura inferior (mm)	75
7	Estilo de sellado		Bolsa de papel: Costura/Cinta adhesiva termofusible/Papel arrugado Bolsas de plástico: termoendurecibles
8	Consumo de aire		750 NL／min
9	Potencia total		3 Kw
10	peso		1.300 Kg
11	Tamaño de la forma (largo * ancho * alto)		6.450×2.230×2.160 mm