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ウォールパテ充填機|高精度バルブ袋充填システム

自動袋詰め機 4940

The Sigma Wall Putty Packing Machine is a high-performance valve bag filling machine engineered specifically for accurate, efficient, and reliable packing of construction chemicals such as wall putty powder, lime powder, dry mortar, and cementitious materials. Designed for demanding industrial environments, this industrial powder packing machine delivers consistent bag weights, high output capacity, and long-term operational reliability.

Built using robust SS 304 and mild steel (MS) components, the machine integrates advanced load cell-based weight sensing technology, a motorized and pneumatically operated filling valve, and a user-friendly control panel. Whether deployed in manual packing lines or semi-automated packaging setups, the Sigma Wall Putty Packing Machine provides a dependable and cost-effective solution for bulk powder packaging.

This machine is ideal for manufacturers seeking precision weight filling, high-speed production, and reduced material wastage while maintaining compliance with industrial packaging standards.

 

Designed for Construction Chemical Packaging Excellence

Packaging construction materials such as wall putty and dry mortar demands more than speed—it requires accuracy, consistency, and durability. Variations in bag weight, dust generation, or valve leakage can directly impact product quality and profitability. The Sigma Wall Putty Packing Machine addresses these challenges with a valve type bag filling system optimized for fine and abrasive powders.

The system ensures smooth material flow and controlled discharge, making it suitable for a wide range of powdered construction chemicals. Its precision filling mechanism guarantees uniform weight distribution in every bag, helping manufacturers maintain brand consistency and regulatory compliance.

 

High Packing Capacity with Flexible Weight Range

One of the defining strengths of this wall putty powder packing machine is its wide packing capacity range from 5 kg to 50 kg per bag. This flexibility allows manufacturers to serve multiple market segments using a single machine.

Whether packing smaller retail bags or larger bulk bags for commercial construction projects, the machine adapts effortlessly to varying requirements. This makes it an excellent choice for:

  • Wall putty manufacturers
  • Dry mortar producers
  • Lime powder suppliers
  • Cement-based product manufacturers

With an output of 150–180 bags per hour, the system supports high-volume production lines without compromising accuracy or efficiency.

 

Precision Filling with Load Cell Technology

Accuracy is critical in industrial packaging, especially when dealing with high-value construction chemicals. The Sigma Wall Putty Packing Machine is equipped with an advanced load cell-based weight sensor, delivering filling accuracy of ±0.2%.

This precision weight filling system continuously monitors bag weight during the filling process, ensuring:

  • Consistent bag weights
  • Reduced material loss
  • Compliance with packaging standards
  • Improved customer trust

The combination of coarse and fine feed control further enhances precision, allowing the machine to achieve optimal accuracy even at high speeds.

 

Motorized & Pneumatic Valve Bag Filling System

At the heart of the machine lies a motorized and pneumatically operated filling valve, designed for smooth, dust-controlled material discharge. This system is particularly effective for fine powders such as wall putty and cementitious materials, where flow consistency is essential.

The pneumatic gate mechanism ensures rapid valve opening and closing, while the motorized control provides stable and repeatable performance. This design minimizes spillage, improves filling speed, and extends the life of valve components.

The valve type bag filling machine configuration also helps maintain a cleaner working environment, reducing airborne dust and improving operator safety.

 

Heavy-Duty Construction for Industrial Reliability

Durability is a key consideration in industrial packaging equipment. The Sigma Wall Putty Packing Machine is manufactured using SS 304 stainless steel and high-grade mild steel (MS), making it suitable for continuous operation in harsh industrial conditions.

Key durability benefits include:

  • Resistance to corrosion and abrasion
  • Structural stability under heavy loads
  • Long service life with minimal maintenance
  • Reliable operation in dusty environments

This heavy-duty packing machine is built to handle the rigors of construction material packaging, ensuring maximum uptime and reduced downtime.

 

User-Friendly Control Panel for Easy Operation

Ease of operation plays a crucial role in production efficiency. The machine features a user-friendly control panel designed for intuitive operation and real-time monitoring.

Control panel features include:

  • Coarse and fine feed adjustment
  • Weight setting controls
  • Bag counter for production tracking
  • LED display for clear visibility
  • Simple parameter configuration

This design enables operators to quickly adjust settings, monitor output, and maintain consistent packing quality with minimal training.

 

Seamless Integration into Manual and Automated Lines

The Sigma Wall Putty Packing Machine is engineered to support both manual and semi-automated packing operations. Its flexible design allows easy integration into existing packaging lines or future automation upgrades.

This versatility makes it suitable for:

  • Small and medium-scale manufacturing units
  • Large industrial packaging plants
  • Expansion projects requiring scalable solutions

By supporting automated bag filling processes, the machine helps reduce manual labor, improve productivity, and enhance workplace safety.

 

🛠️ 仕様

仕様 詳細
Filling System バルブ式袋詰機
定員 5~50kg/袋
Output 150-180 bags per hour
精度 +/- 0.2%
電源 440V AC, 50Hz, 3 phase, 5 HP
空気供給 5-6 kg/cm²
Dimension L-1500 mm x W-1500 mm x H-2900 mm
充填バルブ Motorized & Pneumatically operated
マシン重量 1800 mm x 1200 mm x 2700 mm (approx.)

Wall Putty Packing Machine; Valve Bag Filling Machine; Construction Chemical Packing; Dry Mortar Packing; Powder Filling Machine; Cement Packaging Machine

Applications Across Construction Industries

The Wall Putty Packing Machine is widely used in multiple construction and building material segments, including:

  • ウォール・パテ・パウダー

Ideal for packing fine wall putty powder used in surface finishing, plastering, and interior wall preparation.

  • 石灰パウダー

Efficiently packs lime powder used in construction, chemical processing, and industrial applications.

  • 乾燥モルタル

Perfect for dry mortar products such as tile adhesives, plaster mixes, and repair mortars.

  • Cementitious Materials

Supports packing of cement-based blends and powdered construction additives.

This versatility makes the machine a complete construction chemical packing solution.

 

Why Choose Sigma Wall Putty Packing Machine?

  • High Efficiency

With high output capacity and optimized filling cycles, the machine boosts production while reducing labor dependency.

  • Precision & Consistency

Load cell technology ensures accurate bag weights, improving product consistency and reducing rework.

  • Industrial-Grade Reliability

Heavy-duty construction and quality components ensure long-term performance with minimal maintenance.

  • Versatile Packing Options

Supports multiple powder products and bag sizes, making it a flexible investment.

  • 費用対効果の高いオペレーション

Reduced material wastage, energy efficiency, and low downtime contribute to a lower total cost of ownership.

 

結論

The Sigma Wall Putty Packing Machine is a robust, accurate, and high-efficiency valve bag filling solution designed for modern construction chemical manufacturers. Combining precision weight filling, durable industrial construction, and user-friendly controls, it delivers consistent performance in demanding production environments.

Whether you are packaging wall putty powder, lime powder, dry mortar, or cement-based materials, this machine offers the reliability, speed, and accuracy needed to scale your operations while maintaining superior product quality.

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